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Testing Equipment

Under the guidance of the system operation concept, the company continuously designs and develops relevant testing equipment to provide scientific and necessary testing methods for quality improvement.

MSIP coating performance testing equipment
Coating thickness testing equipment

Equipment introduction
The coating thickness detector is mainly used to measure the thickness of various thin film materials.

检测设备(图1)

Performance parameter table

Numbering

project

technical parameter

1

name

Coating thickness detector

2

model

POD-1

3

Equipment structure


3.1

Dimensions

400 (L )mm×300 (W)mm×200 (H) mm

3.2

motor

T.W.T motor, model: 41K 25RGN-C

3.3

speed controller

T.W.T Speed Controller,

4

Design Powered

AC 220V±5%,50HZ,100VA

5

Environmental requirements

Temperature:<40℃; Humidity: <80%RH                

6

grinding ball

Material: chrome steel ball, Φ30mm

7

Abrasives

Diamond paste, grit: W0.5

检测设备(图2)

Coating hardness testing equipment

Equipment introduction: Coating hardness tester is mainly used to measure the microhardness of various thin film materials.

Structure diagram of coating acidity detector

检测设备(图3)

Performance parameter table

Numbering

project

technical parameter

1

name

Coating hardness tester

2

model

HXS-1000A

3

Equipment structure


3.1

Dimensions

395(L)×250(W)×490(H)mm

3.2

Indenter

Vickers (HV) indenter

3.3

Stage

Size: 110×110mm, Movement: 25mm, Minimum Movement: 0.01mm

4

measuring system


4.1

Test load

10、25、50、100、200、300、500、1000

4.2

Loading method

Direct digital control, automatic loading and unloading of test loads

4.3

Test force holding time

1-99 seconds

4.4

Indenter Objective Conversion

Direct digital control, automatic completion

4.5

Objective magnification

Measure 40X Observe 10X

4.6

Digital display resolution

0.03μm

4.7

Sample size

Maximum height 90mm

4.8

photography channel

Have

5

Design Powered

AC220V±10%、50Hz、60W

6

Display content

d1, d2, HV, (HK, HRC conversion), F, T, COUNT status


Coating wear resistance testing equipment

Equipment introduction: Coating friction and wear tester is mainly used for the measurement of wear resistance and friction coefficient of various thin film materials. Schematic diagram of the structure of the coating wear tester

检测设备(图4)

Performance parameters

Numbering

project

technical parameter

1

name

Coating friction and wear tester

2

model

POD-1-AUTO

3

Equipment structure


3.1

Dimensions

400 (L )mm×2300 (W)mm×205 (H) mm

3.2

Cantilever length

Cantilever length: 310mm, accuracy: ±0.01%

3.3

control computer

Dell, commercial grade, hard disk 160G, 17" LCD, standard RS232 configuration

3.4

motor

Panasonic servo motor, model: MHMA102P1H, rated speed: 2000r/min

3.5

load weight

Place of Origin: Ningbo Huitong Weight, Material: Stainless Steel, Accuracy: E2 Grade

3.6

load range

Range: 0.2-50N

4

Design Powered

AC 220V±5%,50HZ,100VA

5

Environmental requirements

Temperature:<40℃; Humidity: <80%RH                

6

Control System


6.1

Control method

Computer automatic control, man-machine interface operation

6.2

operating system

Based on WINDOWS 2000 and above operating systems

6.3

Motor Control Driver

Panasonic Drive, Model: MBDDT22100032, Rack Model: Type B

6.4

Cantilever beam pressure sensor

Original from Japan NMB, Model: C2G1-10K, Accuracy: ±0.02%F•S

6.5

Computer measurement and control software

Independent research and development

6.6

Operation control board

Accuracy class 1

6.7

Data collection

Acquisition rate: 10 times/second; standard RS232 port

7

Software function


7.1

Image output

The test curve graph can be displayed in real time; any time period can be specified to observe the curve

7.2

real-time acquisition

Simultaneous acquisition of test force-time data; real-time acquisition of load sensor signals;
Real-time acquisition of the number of motor rotations; load data calibration;
Test data and curves are permanently saved

7.3

data conversion

Min/Sec time unit can be switched; load N/kgf unit can be switched


Coating adhesion testing equipment
Equipment introduction: Coating scratch tester is mainly used for the measurement of film/base critical adhesion, scratch depth and scratch width of various thin film materials.

检测设备(图5)

Performance parameters

Numbering

project

technical parameter

1

name

High Load Scratch Tester Revetest (1N - 200N)

2

model


3

Equipment structure


3.1

Dimensions

885(L)×260(W)×535(H)mm

3.2

XY table

70mm X 20mm

3.3

scratched needle

Material: diamond

3.4

acoustic emission sensor

CMS original acoustic emission sensor

4

Forward load range

0.5-200N

5

load resolution

3mN

6

maximum friction

200N

7

Friction Resolution

3mN

8

Maximum scratch length

70mm

9

Maximum scratch depth

1mm

10

Equipment Design Standards

Compliant with international industry standards ASTM, C1624, EN 1071


MAMS coating inspection equipment

Coating hardness testing equipment

Equipment introduction: Electric pencil hardness tester is mainly used to measure the surface hardness and scratch resistance of coating. Structure diagram of electric pencil hardness testing machine

检测设备(图6)

Coating wear resistance testing equipment

Equipment introduction: The RCA paper bag friction tester is mainly used to measure the wear resistance of hardware shells, P.D.A laptops and various surface coating products.

检测设备(图7)

Schematic diagram of the structure of the RCA paper tape friction tester:

检测设备(图8)

Coating salt spray resistance testing equipment

Equipment introduction: Salt spray testing machine is mainly used for testing the corrosion resistance of various coatings. Schematic diagram of the structure of the salt spray test machine

检测设备(图9)

Coating alcohol testing equipment

Equipment introduction: The abrasion resistance tester is mainly used for the solvent resistance test of each medium coating. Structure diagram of alcohol abrasion tester

检测设备(图10)